BIGBAG FILLING

BigBag filling is primarily used for recycling or the compounding of plastics. Regrind or granules are filled into BigBags and weighed on request. We equip our filling stations with suitable connections for vacuum hopper loaders or cyclone separators to ensure their seamless integration into an overall system. For automatic feeding to two or more big bag filling units we offer pipe systems with filling diverter valve that guarantee trouble-free filling without wasting time.

BigBag filling “manual butterfly valve”

Big bag dosing filling

Big bag dosing filling with container

Accessories and application examples

BigBag filling BB.FILL.10
  • Suction or pneumatic pressure conveying possible for feeding
  • Inlet flange: inner dia. 400 mm; LKR 426; 8 x M6
  • Inlet pipe with convenient sack clamp with quick-release clamps for fastening the big bag inlet
  • Four load hooks (RAL1003 signal yellow) for fastening the big bag loops
  • Butterfly valve DN 200 with latchable hand lever for shut-off and dosing
  • MAX detector on the filler pipe + flashing light for overfill protection
  • Steel construction coated in RAL9005 (jet black); RAL1003 (signal yellow)
  • delivered in individual parts (not assembled)

BigBag Dimensions:

  • Big bag (L x W x H): max. 1200 x 1200 x 2200 mm
  • Loop length: max. 400 mm; Inlet Ø 400 mm

Option:

  • pneumatic pressure conveying with cyclone separator
  • application specific control
BB.FILL.10.9005
Steel construction dimensions:
Height position h1 H2 H1 Step grates/Platform stairs Step height
1 1640 2375 2825 BB.FILL.Z.TRITT.01 500
2 1815 2550 3000 BB.FILL.Z.TRITT.01 500
3 1990 2725 3175 BB.Z.PODEST.2000.0730.01 730
4 2165 2900 3350 BB.Z.PODEST.2250.0970.01 970
5 2340 3075 3525 BB.Z.PODEST.2250.0970.01 970
6 2515 3250 3700 BB.Z.PODEST.2500.1210.01 1210
7 2690 3425 3875 BB.Z.PODEST.2500.1210.01 1210
Big bag dosing filling BB.FILL.20
  • Pneumatic pressure conveying for loading possible (no pneumatic vacuum conveying)
  • Inlet flange: inner dia. 400 mm; LKR 426; 8 x M6
  • Inlet pipe with convenient sack clamp with quick-release clamps for fastening the big bag inlet
  • Four load hooks (RAL1003 signal yellow) for fastening the big bag loops
  • Dosing flap DN 200 "coarse / fine / closed" for shut-off and dosing; 3 micro limit switches for position query; Pneumatic maintenance unit
  • Side inflation device on filler pipe for dimensionally stable filling
  • MAX detector on the filler pipe as overfill protection
  • U-shaped platform scale with 4 calibratable load cells wired to a terminal box; Payload max. 2000 kg; Dosing accuracy +/- ≈1000 g
  • Steel construction coated in RAL9005 (jet black); RAL1003 (signal yellow)
  • delivered in individual parts (not assembled)

Big bag Dimensions:

  • Big bag (L x W x H): max. 1200 x 1200 x 2200 mm
  • Loop length: max. 400 mm; Inlet Ø 400 mm

Option:

  • pneumatic pressure conveying with cyclone separator
  • application specific control
BB.FILL.20.9005
Steel construction dimensions:
Height position h1 H2 H1 Step grates/Platform stairs Step height
1 1420 2380 2530 BB.FILL.Z.TRITT.01 500
2 1600 2560 2710 BB.FILL.Z.TRITT.01 500
3 1770 2730 2880 BB.Z.PODEST.2000.0730.01 730
4 1950 2910 3060 BB.Z.PODEST.2250.0970.01 970
5 2120 3080 3230 BB.Z.PODEST.2250.0970.01 970
6 2300 3260 3410 BB.Z.PODEST.2500.1210.01 1210
7 2470 3430 3580 BB.Z.PODEST.2500.1210.01 1210
Big bag dosing filling BB.FILL.30 with container
  • Suction or pneumatic pressure conveying possible for feeding
  • Inlet pipe with convenient sack clamp with quick-release clamps for fastening the big bag inlet
  • Four load hooks (RAL1003 signal yellow) for fastening the big bag loops
  • 2500 l container made of aluminium as an intermediate buffer to increase the filling capacity; hinged cover on the container roof; Inlet flange: inner dia. 400 mm; LKR 426; 8 x M6; Inspection hole with sight glass in the funnel area
  • Dosing flap DN 200 "coarse / fine / closed" for shut-off and dosing; 3 micro limit switches for position query;
  • Side inflation device on filler pipe for dimensionally stable filling
  • Compressed air supply 6 bar, oil-free and dry
  • MAX detector on the filler pipe and on the container roof as overfill protection; 
  • U-shaped platform scale with 4 calibratable load cells wired to a terminal box; Payload max. 2000 kg; Dosing accuracy +/- ≈1000 g
  • Steel construction coated in RAL9005 (jet black); RAL1003 (signal yellow)
  • Delivered in individual parts (not assembled)

Big Bag Dimensions:

  • Big bag (L x W x H): max. 1200 x 1200 x 2200 mm
  • Loop length: max. 400 mm; Inlet Ø 400 mm

Option:

  • Pneumatic pressure conveying with cyclone separator
  • application-specific control
BB.FILL.30.9005
Steel construction dimensions:
Height position h1 H2 H1 Step grates/Platform stairs Step height
1 1530 2380 4200 BB.FILL.Z.TRITT.01 500
2 1650 2560 4380 BB.FILL.Z.TRITT.01 500
3 1880 2730 4550 BB.Z.PODEST.2000.0730.01 730
4 2060 2910 4730 BB.Z.PODEST.2250.0970.01 970
5 2230 3080 4900 BB.Z.PODEST.2250.0970.01 970
6 2410 3260 5080 BB.Z.PODEST.2500.1210.01 1210
Adapter plate
  • Made of stainless steel
  • Connection diameter by arrangement
   
CE.Z.ADAPT.XXX.LKR426.AL Cyclone separator
CE.Z.ADAPT.SFG.XXX.XXX.CR Vacuum hopper loader
Cyclone separator for granules
  • Made of stainless steel
  • Outlet diameter: DN250 / DN300
  DN Ø Entry
ZYK.0630.108.250.10.CR 250 108
Cyclone separator for dedusted regrind
  • Made of stainless steel
  • Outlet diameter: DN250
  Ø Entry
ZYK.0630.108.250.30.CR 108
Step grates (left or right)
  • Grate made of galvanised steel
  • Frame made of stainless steel
  • Max. BigBag height h1: 1815 mm
  • Max. frame height H2: 2550 mm
  Stages Step height
BB.FILL.Z.TRITT.01 2 500
Platform stairs for operators
  • Made of aluminium
  • accessible from one side
  • Platform size (L x W): 600 x 800 mm
  • three-sided railing with knee and foot rails
  • 4x spring rollers Ø 125 (1x with parking brake)
  • Permissible load: 150 kg / 1.5 kN
  • Construction kit for self-assembly
  Stages Step height
BB.Z.PODEST.2000.0730.01 3 730
BB.Z.PODEST.2250.0970.01 4 970
BB.Z.PODEST.2500.1210.01 5 1210

Application examples